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Gerald Norman (Gnorman46)
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Username: Gnorman46

Post Number: 37
Registered: 12-2006
Posted From: 68.241.170.125

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Posted on Wednesday, May 30, 2007 - 9:27 pm:   

I have a couple of areas where the alumunum has holes in it from some sort of corrosion, it happens to be on a part of the body that we were going to clean and buff to a shiny finish. My question is what is the best product or procedure to use on the repair so that it can still be polished to a good finish?
Jack Conrad (Jackconrad)
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Username: Jackconrad

Post Number: 589
Registered: 12-2000
Posted From: 76.1.180.218

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Posted on Thursday, May 31, 2007 - 12:54 pm:   

I do not know of any repair that would polish out and not be noticeable. You can get a repalcement panel from International Bus & Parts in Apopka, FL. Jack
Richard Bowyer (Drivingmisslazy)
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Username: Drivingmisslazy

Post Number: 1914
Registered: 1-2001
Posted From: 75.108.87.165

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Posted on Thursday, May 31, 2007 - 1:04 pm:   

I believe all the 4104 skin is anodized aluminum. It was not designed to be, and can not be polished out to a high gloss shine without a tremendous amount of labor. And then it needs re polished every few weeks.
Richard
Gerald Norman (Gnorman46)
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Username: Gnorman46

Post Number: 39
Registered: 12-2006
Posted From: 68.241.165.114

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Posted on Thursday, May 31, 2007 - 1:37 pm:   

I have found a way to polish to a mirror like finsish and seal it, the part that is corroded is part of the main body so I cannot replace it without cutting it out and replacing like a auto body repair.
Paul Lawry (Dreamscape)
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Username: Dreamscape

Post Number: 11
Registered: 5-2007
Posted From: 64.40.223.242

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Posted on Thursday, May 31, 2007 - 4:06 pm:   

What did you use to polish and seal the aluminum? I was told it would be a lot of work and would not last long.

Paul
Kyle Brandt (Kyle4501)
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Username: Kyle4501

Post Number: 332
Registered: 9-2004
Posted From: 65.23.106.193

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Posted on Thursday, May 31, 2007 - 4:55 pm:   

I saw a 4104 at busin 2007 that was polished. They had not been too anal about the rivets either when they polished it. It looked good up close & more than 20 feet away it looked GREAT. The owner said it had been polished over a year ago & only care had been a couple of waxings.

Is the part that's corroded sheet or plate (how thick is it)?

You might try asking a local chrome & polishing shop what they use on damaged alum.

Good Luck!
Gerald Norman (Gnorman46)
Registered Member
Username: Gnorman46

Post Number: 40
Registered: 12-2006
Posted From: 70.14.187.148

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Posted on Thursday, May 31, 2007 - 8:31 pm:   

First I used a paint remover to remove old paint and the original seal then I buffed it with an automotive rubbing compound. After that I used a metal and aluminum buffing compound to bring it to a shine and then finished with turtle wax, I will only have to wax about twice a year to keep it at a high gloss. I have seen several articles and comments about not being able to shine the panels but I have not had a problem and I have seen about a dozen 4104's that are high gloss.

I think I will hit a couple of the shops in this area and see what they say, thanks for the help.

This is where I got the idea to shine the lower half, this is one sharp 4104.
http://pursuit.bravehost.com/prep_time.html
Gerald Norman (Gnorman46)
Registered Member
Username: Gnorman46

Post Number: 41
Registered: 12-2006
Posted From: 70.14.187.148

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Posted on Thursday, May 31, 2007 - 8:43 pm:   

Sorry I missed one question, the part in question is sheet and it is about 1/8th thickness. It is just behind the left wheel in front before the first bay door where the original gas generator was.
Douglas Wotring (Tekebird)
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Username: Tekebird

Post Number: 187
Registered: 10-2004
Posted From: 71.230.19.74

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Posted on Friday, June 01, 2007 - 12:40 pm:   

hope you live in a corrosion free zone.......the type of alum used will corode very quckly once the anodization has been removed.

I have new OEM pannels if your interested in anything
Ricky D. West (Gg04)
Registered Member
Username: Gg04

Post Number: 6
Registered: 11-2006
Posted From: 74.241.193.104

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Posted on Monday, June 11, 2007 - 10:52 am:   

visit one of the plateing sites..buy some anodizing stripper, the old style easy off oven cleaner used to work , not sure about the new improved...just re wax the parts of my 04 we polished bout once or twice a year.. three really good products out there ..everyone has thier favorite..gg04

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