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Johnny (63.159.188.12)

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Posted on Friday, May 03, 2002 - 2:03 am:   

The guy with the 1982 Ford/Thomas has another one! I was turning my Caddy around, when I saw the front of an old (1970's) Mercury Grand Marquis sticking out behind a large shed. I got out for a closer look (I'm always looking for swap-meet parts), & got a shock: behind the Merc was ANOTHER school bus! It was a dog-nose, in fair shape (I give it a 5 on a 1-10 scale, I'd give the other an 8.5), but had been vandalized: spray painted graffitti on the sides, slashed seats, a flat tire, & a window in the rear door shattered. The guy came around (he thought I'd gotten stuck in the dirt lot) & saw me poking around.

I asked about it, & he told me the story: this bus is a 1984, also a ThomasBuilt bodied Ford. This one was their only bus for about 10 years, & has a 370/2bbl, a Spicer 5-speed with 2-speed axle, & was parked about 4 months ago. The 370 was on its last legs (knocking & smoking), & they were given the Marquis to swap its 460 into the bus. However, someone vandalized the bus 2 days later. They don't have the money to fix it, so they were going to scrap it. However, junkyards want $100+ to haul away the bus, $40-50 to get the Merc! I asked how much for both, & was amazed: "If you can get them out of here, they're yours." The damage looks bad, but seems all superficial, except for the slashed tire. I plan to paint it, anyway, & the seats are coming out, so that's no problem. The window was covered with plastic, so water didn't rot anything. The body is almost perfect--a few dings on the side, some paint scratches, & a few welded-up holes where the STOP sign was mounted. The lights are still there (though painted black & non-functional), & it has a route sign (currently blank) front & back--which seems unique to Thomas skoolies. GVWR is 25,000, with hydraulic brakes, like the other one.

I have a friend who owes me a favor, & he said he'd look it over for me this weekend (he's a commercial truck mechanic).

Were I to design a bus to find, it wouldn't have been much different from this one: manual shift, 2-speed axle, no power steering, & cheap! A diesel would be nice, but...........
FAST FRED (63.215.226.89)

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Posted on Friday, May 03, 2002 - 5:15 am:   

Since this is a FORD chasis , get thee to the junk yard and get a late (95 up) model Ford REAL TRUCK ENGINE, not a pax car take out , and have fun.

If you get the tranny and a couple of ft of the driveshaft , so much the better.

There is a HUGE difference in the design and internals of a truck engine , from a car engine , and for slogging 25,000 lbs up hills , or attempting 75 on the slab , you need a real engine.


A diesel is ONLY needed if your going to do 100,000 miles a year , like a road truck.

Otherwise the gas works better in lightly used vehicles.

Congrats on your find , hopefully the REST of the conversion goodies can come from more digging!

WELCOME to a great hobby!!

FAST FRED
Johnny (63.159.175.178)

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Posted on Friday, May 03, 2002 - 12:59 pm:   

The only difference I've found between the HD truck/marine engines & the car 460's is the trucks have a steel crankshaft & sometimes 4-bolt mains. Rebuilt, the Merc's engine would be fine--but I don't have to use it. I have a complete 4-bolt, steel-crank 460 from a 1981 F-350 chassis-cab in my shed. Once rebuilt, it will work. I'm a car nut--I've done this stuff many times. :)

Why would I need the tranny--the 5 and 2 is fine.
DaveD (216.18.113.69)

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Posted on Friday, May 03, 2002 - 1:04 pm:   

You would probably want to add a deeper oil pan and longer oil pick-up as well. Truck engines usally hold more oil.

DaveD
Tom Caffrey (Pvcces) (12.146.33.69)

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Posted on Friday, May 03, 2002 - 10:29 pm:   

I would look for a different cam in a real truck engine; ordinarily, pickups don't have truck engine features.

The big deal about a real truck engine is the ability to tolerate heavy throttle running for fairly long stretches. That generates a lot more heat than pickup duty.

An engine oil cooler would help and the cam improves breathing and helps get rid of chamber heat that can kill a gas engine.

You're looking at a carbureted engine and they commonly use 15 or 20 percent more fuel than fuel injected ones. This is one source of waste heat.

I would expect different pistons and possibly different rod bearings in a truck engine. And stellite valves would help keep the valves in it longer.

I'm not saying that it is a bad project, but if you make too many assumptions without checking things out carefully, it might well become a bad project.

For what it's worth.

Tom Caffrey PD4106-2576
Johnny (63.159.192.22)

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Posted on Saturday, May 04, 2002 - 1:47 am:   

I plan to use the oil pan from the 370 if it will fit (it looks the same as the one on the 460 bus). If not, I know of a few Lima-powered Ford medium-duties in a junkyard I can get a pan from. I'll add a homemede crank scraper & maybe a windage tray.

The engine will be rebuilt--new cam (probably a mild Comp Came Xtreme Energy grind), forged pistons, & severe-duty bearings, stainless valves (maybe sodium-filled), roller timing chain, new ARP bolts all around, probably head studs, definitely main bearing studs, copper head gaskets, & a big oil cooler (I have a humongous one from an old dump truck that should work), & probably a remote oil filter setup with 2 oversize filters.

As I said, I've done this stuff many times. :)
FAST FRED (63.215.238.7)

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Posted on Saturday, May 04, 2002 - 5:02 am:   

BE sure the cam is a Torque MONSTER that comes in at low rpm, screaming up hills is hard on the music system.

FAST FRED
Tom Caffrey (Pvcces) (12.146.33.4)

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Posted on Sunday, May 05, 2002 - 1:05 am:   

Right-O, Fast Fred.

Tom Caffrey PD4106-2576
Johnny (63.159.216.12)

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Posted on Sunday, May 05, 2002 - 1:51 am:   

I trust Competition cams-they've been doing this for decades. They custom-ground the cam in my Gremlin's AMC 401, & HOLY CRAP does it move. I'm hoping for peak torque around 2500RPM.

I'm also considering a Roots-type supercharger...
Jim Nelson (65.56.23.106)

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Posted on Tuesday, May 07, 2002 - 5:47 pm:   

Oh, yeah. We dropped a 4-71 supercharger on my friend's old Dodge panel, and I'd reccomend it - the smile on his face when it actually got to highway speed with 3 pallets of tile inside was something to behold! Clearance on a 6-71 will be tight, especially if you want carbs and a decent air cleaner on it - although, grafting a cowl-induction scoop on the nose would be fun...
Johnny (63.159.196.142)

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Posted on Tuesday, May 07, 2002 - 11:07 pm:   

I have almost 12" between the air cleanere lid & the hood. A B&M blower should fit........

A high-rise intake is no problem. :)

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