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Tom Phillips (Fortyniner)
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Registered: 2-2010
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Posted on Wednesday, March 31, 2010 - 7:31 pm:   

I was checking the rear brake stroke on my 4905 and noted when the brake pedal is pressed and held there is continuous air hissing from somewhere. The more brake applied the more air escapes. Is this normal?

49er
John & Barb Tesser (Bigrigger)
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Posted on Wednesday, March 31, 2010 - 7:34 pm:   

Not to my knowledge. Once the brake is applied and the chamber is full, it should hold it's air.

John
marvin pack (Gomer)
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Posted on Wednesday, March 31, 2010 - 8:15 pm:   

Tom, You have a bad diaphram on the chamber. It is a DD3 and while you are replacing one,replace both diaphrams in each chamber. Just posted IBP parts in Apopka FL, Steve Kolb at 1-800468-5287.

Gomer
Ralph Peters (Ralph7)
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Posted on Wednesday, March 31, 2010 - 8:20 pm:   

You have a problem! You need to find the hiss. Use shop air to air up the bus if possible. BLOCK it! Release the Emg. drake, Have someone apply the brakes, listen at each wheel, you may have a blown diaphram or hose.
Tom Phillips (Fortyniner)
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Posted on Wednesday, March 31, 2010 - 8:29 pm:   

I have blocked it and released the e-brake and have shop air connected. The green needle is the one which drops. Yellow one holds. Which chambers are on the green gage circuit?
John & Barb Tesser (Bigrigger)
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Posted on Wednesday, March 31, 2010 - 9:12 pm:   

My DD3 leak on my MC5C was not the diaphram (even though I bought some $$$$) It was the O ring seal on the actuator arm. Did just what yours is doing, but like Ralph says find out which chamber and take it apart Before you order new diaphrams.

John
Debbie and Joe Cannarozzi (Joe_camper)
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Posted on Wednesday, March 31, 2010 - 11:33 pm:   

Could be something as simple as a brake hose.

It is service air leaking not emergency air.
Laryn Christley (Barn_owl)
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Posted on Thursday, April 01, 2010 - 1:24 am:   

I don't know much about DD3s, but I had a air leak at my can. I was about to swap them when a mechanic asked if I had tightened the band around the can. That was all it took, no more leak.
Buswarrior (Buswarrior)
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Posted on Thursday, April 01, 2010 - 9:39 am:   

If the gauge has been faithfully connected, the green needle is typically the rear axle. But I wouldn't assume anything with an old coach.

There is no need for theory at this point, just listen for where the leak is, use a bottle of soapy water, put your hand up there to feel, get someone with better hearing to source it, whatever.

By blocking the coach, what do you mean?
Where did you put them?

We can't help you fix an air leak via the internet without more information.

happy coaching!
buswarrior
Tom Phillips (Fortyniner)
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Posted on Thursday, April 01, 2010 - 7:52 pm:   

Ok, the leak is coming from around the lock port on the left chamber. From the manual it looks like there is a check valve in that area. I also noted these chambers have grease fittings which dont seem to ever been lubed.
Buswarrior (Buswarrior)
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Posted on Friday, April 02, 2010 - 11:13 am:   

ok, so is the fitting loose? the airline connection leaking? casing cracked?

Go easy on the lube, when they are in good shape, just a couple of squeezes every second blue moon.

You may want to do a tear down and clean up of those chambers so you can be confident of their condition.

That, and fresh airlines, a new inversion valve and a new relay valve, and there's nothing, air wise, left to think about for years to come back there.

If you are doing it a piece at a time, use your favorite anti-seize on all the mating surfaces of the metal bits of the new air fittings, or you get to buy new hoses again next time.

Paying a little extra for full fittings at each end of the hoses helps down the road, that way you get two chances to find a fitting that will rotate in relation to the hose, and no winding the whole hose in or out at one end.

You'll probably be cutting the hoses to wind the solid rusted mess out of each end.

happy coaching!
buswarrior
Tom Phillips (Fortyniner)
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Posted on Friday, April 02, 2010 - 7:48 pm:   

Its not the hose so Ill be pulling it out to fix it. Seems to be coming from what I think is the check valve area but I cant see for sure until its out.
Buswarrior (Buswarrior)
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Posted on Friday, April 02, 2010 - 11:36 pm:   

What is this check valve that you speak of?

Air to a brake chamber has to be able to go back up the hose it came down...

happy coaching!
buswarrior
marvin pack (Gomer)
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Posted on Saturday, April 03, 2010 - 8:26 am:   

Oh TOM!! Least we forget, WELCOME TO THE WONDERFUL WORLD OF BUS NUTS We hope that your stay is good and you have info you will share with is so we will get smarter LOL Some of us need more, believe me on that.

Gomer
Tom Phillips (Fortyniner)
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Posted on Wednesday, April 07, 2010 - 9:37 pm:   

Hi, work interfering with life again. bad habit. My DD3 diagram shows a check valve in the service chamber. Since Im a NBN (New Bus Nut) I have to build two ramps and get a monster impact wrench to safely get to the brake chamber. Hopefully by this weekend. Once I have it on the bench Ill verify it has a check valve and post a little photo.
-Tom P.
Tom Phillips (Fortyniner)
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Posted on Monday, April 12, 2010 - 9:14 pm:   

Heres a shot of the chamber with the "check valve". Air applied to service port leaks around right side of image. Also, clamp bolts are frozen solid. Are those available separately? dd3 chamber
Tom Phillips (Fortyniner)
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Posted on Wednesday, April 14, 2010 - 9:57 pm:   

Here is the leak. Also note the broken spring.
L James Jones Jr (Jamo)
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Posted on Thursday, April 15, 2010 - 7:21 am:   

What leak? Looks like it's full of air to me...

Ha...sorry...

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