Author |
Message |
Robert Schmitt (67.227.16.161)
Rating: N/A Votes: 0 (Vote!) | Posted on Saturday, December 06, 2003 - 3:50 pm: | |
I had a truck repair facility acquire and install a used 8V71T in my MCI-7 conversion. As I live in CA and they are in GA, the project ran mostly by phone calls. Last month, it was being ferried to me, an injector stuck, creating an engine (and coach) runaway). It turns out the shop never migrated the air shutoff valve from the old engine to their new one, so it ran until it failed. Does anyone know of a NTSB or DOT, etc. requirement for road going vehicles to have these shutoff valves on these, or any diesel engine? |
TWO DOGS (66.90.214.145)
Rating: N/A Votes: 0 (Vote!) | Posted on Saturday, December 06, 2003 - 4:08 pm: | |
far as I know,Detroit is the only one that has them,BUT,unless you are REAL alert,and get it snapped REAL quick,they don't work,if you wait a couple seconds too long,it just sucks the seals out of your blower and continues to run away...did they not turn the key off ? |
robert schmitt (67.227.16.161)
Rating: N/A Votes: 0 (Vote!) | Posted on Saturday, December 06, 2003 - 4:19 pm: | |
The driver turned the key off but it just kept on running (and running). The emergency shutoff switch was on the dash and it was turned off too, but later, we found it wasn't connected to anything. |
jim mc-9 (209.240.205.60)
Rating: N/A Votes: 0 (Vote!) | Posted on Saturday, December 06, 2003 - 7:11 pm: | |
most industrial equipment...generators. fire pump engines have some sort of shut-down systems...most deck engines.. the 1's halliburton and schlumberger have.... most drilling rig engines have them... "rig savers"...NO marine propulsion engines have shutdown..only alarms...as far as i know DD only used the flap-type shutoffs on 2-strokes, mainly automotive engines 71 and 92 series....every 149 and 53 series in an indusrtial application has them....my 8v71 in my mci9 does not have a shutoff.. but i am planning on installing 1.... |
TWO DOGS (66.90.212.252)
Rating: N/A Votes: 0 (Vote!) | Posted on Saturday, December 06, 2003 - 8:49 pm: | |
Jim...maybe you can explain it to me...when you turn the key off,you are shuting the fuel off to a diesel,on a car.you are shuting off elec.to the engine....if the driver shut off the key(the fuel),why did he still have a runaway... |
ralph7 (208.171.8.28)
Rating: N/A Votes: 0 (Vote!) | Posted on Saturday, December 06, 2003 - 9:38 pm: | |
TWO DOGS 2cycles are konwn to run away cause they run on engine oil from the blower seals which fail. I've seen 4 cycle runaway cause turbo seals failed an it's not nice,big holes an sometimes fire. |
Tom Caffrey (Pvcces) (65.74.64.127)
Rating: N/A Votes: 0 (Vote!) | Posted on Saturday, December 06, 2003 - 10:18 pm: | |
Two Dogs, when an injector on one of these two strokes sticks, it can jam the rack. If it does, the shutoff lever on the governor housing will not shut the fuel off because it can't move the rack. If fuel (or oil) continues to get into the cylinders, the engine keeps running. That's why the air valve for an emergency shutoff. If I were confronted with this situation and the engine wouldn't stop, and it was an automatic, I would try to keep it in gear and hold it with the brakes, then have someone get to the air intake grills and throw pillowcases or towels over them. If it was a stick, I would use the clutch and the highest gear I thought that I could get to and just stall the engine. Most times, I would think that the rack would be jammed at something less than full rack. If that was the case, a person might have a little time to deal with the problem. Breaking a fuel line or pinching it might be an option, too. I like having a working air valve, so if that's possible, that's what I will do. For what it's worth. Tom Caffrey PD4106-2576 Suncatcher |
BrianMCI96A3 (65.40.154.50)
Rating: N/A Votes: 0 (Vote!) | Posted on Sunday, December 07, 2003 - 12:32 am: | |
Tom is right, in the sence that a stuck rack may not move when the air cylinder for the engine shut-off is activated. Also, when there is no air pressure at start-up, the air shutoff is ineffectual. Buddy of mine was working on the rack of an 8-71 when he started it and it ran away on him, fortunately the air intake hoses were off. He reached over to his tool tray picked up his aluminum clipboard and smacked it over the intake horn, and killed it! My own coach has an electric emergency solenoid, something I've seen on several 8-71's. I don't think I've seen an air operated emergency cutoff valve. Just as the regular air shut-off is ineffectual with no air pressure at start-up so too an emergency air shut-off would be... Consequently, the engine would be completely unprotected in the event that it ran away at start up with no air pressure. While it is only a relatively short period of time until the coach has air, the majority of runaways I have seen and heard...thankfully not to me, were at start-up. If I had an air cylinder on my emergency shut-off, I'd replace it with the heavy duty solenoid type. Brian |
Geoff (Geoff) (66.239.48.68)
Rating: N/A Votes: 0 (Vote!) | Posted on Sunday, December 07, 2003 - 9:31 am: | |
The emergency air flap shut down isn't always effective, the best upgrade you can make to your engine is to install the newer spring loaded racks. That way if an injectors sticks you can still shut off the other injectors and shut down the engine. 92's and later models 71's don't have an emergency shut down because they have spring loaded racks. As far as Robert's problem goes, I think the shop that installed the engine should have transfered and installed the air shut down flap. But they were probably not familiar with 2-stroke Detroits, so they didn't worry about it. --Geoff '82 RTS CA |
Merlin westphal (Merlin) (67.75.218.146)
Rating: N/A Votes: 0 (Vote!) | Posted on Sunday, December 07, 2003 - 1:03 pm: | |
Seems to me the problem should be solved with a electric fuel shut off valve moumted just before the fuel pump no fuel no run!! |
Buswarrior (Buswarrior) (64.229.210.149)
Rating: N/A Votes: 0 (Vote!) | Posted on Sunday, December 07, 2003 - 1:04 pm: | |
Hello all. The fuel racks all have return springs. One of the failures is the breaking of a return spring, which may leave the rack in a fueling position, allowing for a runaway. Another reason to have reputable establishments do your major repairs. Fresh springs installed during any major engine work greatly reduces the chance for failure. Returning the old springs to duty is folly. Once we reach the DDEC years, if the injector is electrically commanded, the mechanical parts are not there to fail, hence no need for the emergency shut down. DDC was rather unique in giving us a way to stop their motors if there was a fuel system failure, or internal breakdown that allowed the engine to inhale its own oil. It is rare to hear of any other engine type being so equipped. As noted, one of the most popular times for a runaway, is the first start after the mechanic has reassembled the engine.... We must also remember the panic factor in the stories we hear about these horrible occurances. Humans don't make good witnesses when they are freaked, especially if their egos or self worth may be impacted by the outcome. happy coaching! buswarrior |
Geoff (Geoff) (66.239.48.68)
Rating: N/A Votes: 0 (Vote!) | Posted on Sunday, December 07, 2003 - 1:20 pm: | |
buswarrior-- The newer rack controls have individual springs on each injector, vrs. the old style with solid adjusters. I believe you are talking about the tube return spring-- both new and old style still have those. |
Buswarrior (Buswarrior) (64.229.210.149)
Rating: N/A Votes: 0 (Vote!) | Posted on Sunday, December 07, 2003 - 1:52 pm: | |
Thanks Geoff. I meant the tube ones. happy coaching! buswarrior |
john w. roan (Chessie4905) (69.162.16.88)
Rating: N/A Votes: 0 (Vote!) | Posted on Sunday, December 07, 2003 - 8:28 pm: | |
Wonder if there would be a way to have a CO2 extinguisher piped into the air intake to stop the engine? Set up with an electric solenoid and activation switch on dash and in engine compartment. Any thoughts?Yeah,I know...the factory setup has worked well for millions of years on billions of Detroits...just an idea to discuss. A runaway engine will scare the H out of you and leaves a permanent mark in your memory...let alone underwear! |
Phil (24.195.251.129)
Rating: N/A Votes: 0 (Vote!) | Posted on Sunday, December 07, 2003 - 8:40 pm: | |
Dodge/Cummins owners manual had a section that dealt with leaking turbo seals that reccommended a CO2 fire extinguiser into the airfilter to shut it down |
Gary McFarland (Gearheadgary) (64.134.135.51)
Rating: N/A Votes: 0 (Vote!) | Posted on Sunday, December 07, 2003 - 9:41 pm: | |
I had the good fortune to come across several CO2 fire extenguishers, I keep two in the engine room on my boat, and one will be mounted in the engine compartment of the bus for just such a purpose. Gary |
Stan (24.67.45.35)
Rating: N/A Votes: 0 (Vote!) | Posted on Monday, December 08, 2003 - 8:34 am: | |
Gary: When a DD 2 stroke runs away it accelerates very rapidly until it reaches the point where it flies apart. Unless you are standing beside it when the run away starts, I don't think you would want to be sticking any part of your body close to the engine with a fire extinguisher in your hands. |
Gary McFarland (Gearheadgary) (64.134.135.51)
Rating: N/A Votes: 0 (Vote!) | Posted on Monday, December 08, 2003 - 9:16 am: | |
I'm familiar with what happens during a runaway. this is common practice to have a CO2 extinguisher at hand in diesel Enginerooms. Particularly, in the case of a DD, where the airboxes would make it hard to totally block out the air intake with rags, etc. Please consider the chain of events that would occur if you were offshore and a DD grenaded. I'll take my chances getting it shutdown. Gary |
Geoff (Geoff) (66.238.120.24)
Rating: N/A Votes: 0 (Vote!) | Posted on Monday, December 08, 2003 - 2:53 pm: | |
The best thing to do if a Detroit takes off and the air shutdown doesn't work (I think they will only rev up to 2800 or so: full fuel, no load, no governor) is to pinch off the inlet fuel line with a pair of vicegrips. No vicegrips, break off a fuel fitting. You can try to cover up the air cleaner but that is not usually easy. If you fill your engine up with C02 it sounds like it will need a total rebuild when you get it stopped. |
Gary McFarland (Gearheadgary) (209.128.79.46)
Rating: N/A Votes: 0 (Vote!) | Posted on Monday, December 08, 2003 - 3:12 pm: | |
Sorry, that's not the case. The problem with DD's, as Two Dogs mentioned, is that the engine will scavenge crankcase oil through the blower seals. The only thing you can do is to stop the air. In marine applications, especially in salt water environments, the trapdoors can sieze (one of mine did) and you have no emergency stop. If you go look around a bunch of workboats powered by DD's you'll find a CO2 bottle in virtually every engine compartment (Mine has two). Gary |
BrianMCI96A3 (65.40.154.50)
Rating: N/A Votes: 0 (Vote!) | Posted on Monday, December 08, 2003 - 9:37 pm: | |
Even Gary will admit he is wrong from time to time... Well, I'm assuming that's the case... But in this instance, he is right, and I think a twin bottle CO2 setup sounds wunderbar. One bottle for runaways... one bottle for engine bay fire supression. Hmmm, now if I can find a used CO2 system here in the desert... Brian |
BrianMCI96A3 (65.40.154.50)
Rating: N/A Votes: 0 (Vote!) | Posted on Monday, December 08, 2003 - 9:47 pm: | |
Oh, but I should add, that if I do manage to procure a CO2 system... would want to plumb one bottle into the air horn...maybe at the ether cup inlet, and have the other bottle plumbed to spray the whole engine compartment, with switches in the engine bay and on the dash to control both functions. Brian |
Gary McFarland (Gearheadgary) (64.134.135.51)
Rating: N/A Votes: 0 (Vote!) | Posted on Monday, December 08, 2003 - 10:05 pm: | |
The company I work for moved out of San Jose, transferring all kinds of stuff to our manufacturing plant in Mexicali. They sent a Forklift down there. When they got to customs and there was still a Propane bottle on the lift, they practically bullwhipped the guy that sent the lift down on the truck. One day I came in and there were about 30 fire extinguishers. I asked the guy what was going to happen to them and he almost turned white (He's Japanese). He said he was going to throw them in the dumpster. I offered to take them and I thought he was going to kiss me or something. I also mentioned a few weeks ago that I had a bunch of forklift bottles. You can guess how I got them. Anyway, about half-a-dozen of the bottles were CO2. I sure didn't go out and buy them. Gary |
Geoff (Geoff) (66.238.120.24)
Rating: N/A Votes: 0 (Vote!) | Posted on Monday, December 08, 2003 - 10:08 pm: | |
The only time I have ever heard of a Detroit running off sucking oil is AFTER it had been running for an extended time from a stuck injector or rack. I have had a few Detroits take off on me, and I was able to shut them down. After all, I have been working on them for 30 years. |
DonTX/KS (66.82.9.37)
Rating: N/A Votes: 0 (Vote!) | Posted on Tuesday, December 09, 2003 - 8:22 am: | |
I question if CO2 would hurt an engine or not Geoff, after all, it is just air that won't support combustion, right? I also question if you could get enough of it injected into the intake to stop a runaway, since it would still be sucking in enormous amounts of combustible air along with the CO2. Has anybody ever actually shut down a runaway with a CO2 bottle? Maybe the CO2 bottles Gary are just for engine compartment fires. I don't know much about boats, but it seems you would be in a world of hurt if everything in the boat burned except the engine. (I think that is why Jim bought a tin boat.) |
Gary McFarland (Gearheadgary) (64.134.135.51)
Rating: N/A Votes: 0 (Vote!) | Posted on Tuesday, December 09, 2003 - 8:35 am: | |
Hey Don-- I've never had the misfortune of having to do this, but some of my friends have. When you uncork a CO2 bottle A whoppin load of gas comes out. I'm sure enough to choke a DD. The bottles are for both--Also, CO2 is not messy. That's all I want to do after a fire is to clean up a bunch of Soda in every nook and cranny of my dngine room. Jim's got a real nice little tin boat. It's the smaller cousin of the two I have. Gary |
jim mci-9 (209.240.205.60)
Rating: N/A Votes: 0 (Vote!) | Posted on Tuesday, December 09, 2003 - 5:53 pm: | |
make fun of it... go ahead....i have halon fire extinguisers in it... never used.... |
Gary McFarland (Gearheadgary) (209.128.79.46)
Rating: N/A Votes: 0 (Vote!) | Posted on Tuesday, December 09, 2003 - 6:15 pm: | |
You're confusing "Making Fun" with "Envy". Every month when I get the drydock bill, I think: "Damn, I wish I had Jim's boat". Gary |
jim mci-9 (209.240.205.60)
Rating: N/A Votes: 0 (Vote!) | Posted on Tuesday, December 09, 2003 - 7:37 pm: | |
$30 a month for dry storage.... i wish i had the 1 you wanna give away....theres' an rv park in aransas pass that i can park in and see the intercoastal canal... its only about 300 yds away.....imagine being in a boat coming down the ditch and seeing your roamer in an rv park... that's be a hoot.... |
Gary McFarland (Gearheadgary) (64.134.135.117)
Rating: N/A Votes: 0 (Vote!) | Posted on Tuesday, December 09, 2003 - 10:57 pm: | |
There's one guy who wants it, he's in Minnesota. He has--get this--heated INDOOR workspace. but only a 14' high door. Even if we pull down the deckhouse roof, I dunno if we can get it down to 14'. You really want it if he can't work it out? Gary |
DonTX/KS (66.82.9.14)
Rating: N/A Votes: 0 (Vote!) | Posted on Wednesday, December 10, 2003 - 7:40 am: | |
Don't forget Jim, my place is still for sale, includes a nice new building you could get BOTH boats in. Comes with a wire feed welder, plasma cutter, HVLP paint machine, just what you need for boat renewal. Great for old busses and boats. |
Gary McFarland (Gearheadgary) (209.128.79.46)
Rating: N/A Votes: 0 (Vote!) | Posted on Wednesday, December 10, 2003 - 10:46 am: | |
In Texas? Man I need a Plasma cutter, even my wife says so. Gary |
TWO DOGS (66.90.217.88)
Rating: N/A Votes: 0 (Vote!) | Posted on Wednesday, December 10, 2003 - 10:58 am: | |
just make sure you get a big enough one...3/8" is passable...1/2" thick metal is ideal...they are about 1000 to 1500.00 now...CLEAN CUTS..... |
Gary McFarland (Gearheadgary) (209.128.79.46)
Rating: N/A Votes: 0 (Vote!) | Posted on Wednesday, December 10, 2003 - 1:11 pm: | |
the ones I've been looking at are in the $1,200 range. I am replating my 56'boat, 3/16" steel. Most of the time spent is cutting away the old steel with zip discs. I think the Plasma cutter will greatly improve my productivity. Once all the cutaway work is done, welding in the new steel is a snap. Plasma will make fabrication of replacement pieces quicker too, but not enought to justify the unit. Gary |
jim mci-9 (209.240.205.60)
Rating: N/A Votes: 0 (Vote!) | Posted on Wednesday, December 10, 2003 - 5:37 pm: | |
don kinda got his one from a guy that didnt know what he had.... told him the "bottles' were missing..lol... i think he oughta feel guilty enough and make it available for us all to use.... ME FIRST!!!!!!.... |
Gary McFarland (Gearheadgary) (209.128.79.46)
Rating: N/A Votes: 0 (Vote!) | Posted on Wednesday, December 10, 2003 - 6:01 pm: | |
Maybe I should move all my crap down to where you are and start a roamer rebuilding shop. Gary |
jim mci-9 (209.240.205.60)
Rating: N/A Votes: 0 (Vote!) | Posted on Wednesday, December 10, 2003 - 6:49 pm: | |
come on.... lessee..... i've got 2 mercedes... a roamer... a mci9... a hr motorhome... a hr travel trailer... 6 jeep wagoneers... 2 jetboats... 1 searay...a gruman 40'...a tow dolly....a dodge diesel dually...a 16' car hauler trailer...my daily driver 85 pos ford pickup....and maybe gonna buy a '54 gmc transit tomorrow....we can start something..lol....i got lots of tols... wire feeders.. stick machines... wood working planers... thicknes and joiners... drill press...lots of mechanic tools....if we get dons plasma , then we got just about all we need..... |
Gary McFarland (Gearheadgary) (209.128.79.46)
Rating: N/A Votes: 0 (Vote!) | Posted on Wednesday, December 10, 2003 - 6:50 pm: | |
Geez--Between the two of us, is Texas big enough to hold all our stuff? gary |
DonTX/KS (66.82.9.45)
Rating: N/A Votes: 0 (Vote!) | Posted on Wednesday, December 10, 2003 - 10:04 pm: | |
Well good news and bad news. The nice new building is large enough for 7 of the big 40 foot buses with room left over to put at least a dozen Harley Davidsons, probably fit all your stuff in there OK. Bad news is that it is in Topeka Kansas! I think the day will come Gary that you will think yourself foolish for not going ahead and getting the plasma cutter, that was my first thought of needs when I saw Jims' tin boat. Mine is a 1/2 inch thickness rated one and sure seems adequate to me. As Jim said, it was brand new in a hock shop, they were feeling so bad because they did not have the bottles and regulators, so I relieved them of the burden. |
BrianMCI96A3 (65.40.154.50)
Rating: N/A Votes: 0 (Vote!) | Posted on Thursday, December 11, 2003 - 12:45 am: | |
I have a plasma cutter! (grin) It's a 110 ac unit...rated for sheet metal. Of course, there is always the stuff at work...the MIG (with a nice spool of stainless if I need it) the TIG (with stainless aluminum and steel rod) the plasma cutter, and the 10 SEFAC lifts. I can't WAIT to hoist my coach in the air with those! But then thats just the stuff out in the shop, our welder has his own shop and obviously his own stuff! Brian |
Gary McFarland (Gearheadgary) (209.128.79.46)
Rating: N/A Votes: 0 (Vote!) | Posted on Thursday, December 11, 2003 - 10:57 am: | |
A Plasma Arc is on my shopping list, but it's not on my priority list until I tear back into my Boat. I have a Miller 185 MIG, which I heartily reccomend, (This is coming from a guy that used 350's every day in porduction use). I haven't had to weld more than 3/8, and if I were, I'd go to 0.045 wire. but I really like it. Right now, I just found a source for my Chrome bumpers, for a pusher no less (Very hard to find for a bluebird--you have to find them from a wanderlodge, then to find ones that are not wrecked...you get the idea.) While I'm re-skinning, I have been lusting after a 6' brake and shear. but I am able to do surprizingly well with a angle grinder and zipdisks. Gary |
Peter Broadribb (Madbrit) (216.67.210.74)
Rating: N/A Votes: 0 (Vote!) | Posted on Thursday, December 11, 2003 - 11:22 am: | |
We have been using a Hypertherm Powermax 600 for the plasma cutting and let me tell you it does a great job on the aluminum as well as steel. We use a Lincoln Weldpak 155 for the light duty welding and an old Lincoln buzz-box for the heavier stuff. Both are 220 volt machines. Now if we are listing toys.......... I am a little low on stock having sold a few recently. 55 Chevy wagon with 427 big block, 55 Chevy D/Gasser under restoration, newly restored 56 Chevy H/Stock class (NHRA), 91 Ford diesel dually crew cab, 57 Dodge D501 Hemi (354 Chrysler) wagon, 94 Freightliner conversion, 77 Apollo motorhome, the wife's 2001 Dakota quadcab 4x4, 26ft box enclosed trailer, 22ft bed open trailer, plus numerous other trailers some with equipment on and some utility, Cushman 4 wheeled truckster, Cushman 3 wheeled luxury golfcart, etc, etc........ If anyone is into the 55 Chevy 427 wagon, the newly restored 56 Chevy H/Stocker or either of the Cushmans, then let me know, they need new homes. Peter. |
TWO DOGS (66.90.210.3)
Rating: N/A Votes: 0 (Vote!) | Posted on Thursday, December 11, 2003 - 3:31 pm: | |
Guess BUSNUTS are nuts about wheels...I have 27 vehicles..can't keep them all running...I'd still buy that BRILL if somebody would loan me the $$$$$ |
Gary McFarland (Gearheadgary) (209.128.79.46)
Rating: N/A Votes: 0 (Vote!) | Posted on Thursday, December 11, 2003 - 4:02 pm: | |
I have one of the new Miller "Lunchbox" TIG welders on my shopping list, right along side the plasma arc. Plasma will come first. I'm also going to get the teflon liner kit so I can MIG aluminum. Gary |
jim mci-9 (209.240.205.60)
Rating: N/A Votes: 0 (Vote!) | Posted on Thursday, December 11, 2003 - 7:02 pm: | |
i want the plasma first.... ive think the 3/8 will be plenty for me....ive got a millermatic 250 ofr solid wire... a lincoln 140 amp 11ovac unit for innershield... a marquette hi-freq for tig aluminum or stainless...a miller big 40 for anything else... and a lincoln ln22 for 5/64 innershield...lets go stick something together!!!!!!! |
BrianMCI96A3 (65.40.154.50)
Rating: N/A Votes: 0 (Vote!) | Posted on Thursday, December 11, 2003 - 8:17 pm: | |
Two Dogs is right, I'm thinking busnuts are car nuts as well... My list: 62 Chevy Pickup, 63 VW Rag Top Bug, 67 Porsche 912, 86 Chevy 3/4 ton Conversion Van. 96 Toyota Celica, 98 Toyota Corolla, 67 BSA 441 Victor, 73 HD Sportster (custom slammed with Fat Bob tanks and a Wide Glide front end) 75 BMW R75/6 Airhead, Kawasaki KZ400 two stroke,68 Moto Guzzi Eldorado and a 58 Crown 14 camp trailer. Besides my coach...that is. Oh, and other than the sheet metal plasma... I also have a great running trailer mounted Lincoln SA 250 welder, powered by a 4 cylinder continental engine, and a small Oxy/Acetlyn torch... nicely portable. Brian |
Johnny (63.159.197.120)
Rating: N/A Votes: 0 (Vote!) | Posted on Thursday, December 25, 2003 - 10:05 pm: | |
"I question if CO2 would hurt an engine or not Geoff, after all, it is just air that won't support combustion, right? I also question if you could get enough of it injected into the intake to stop a runaway, since it would still be sucking in enormous amounts of combustible air along with the CO2. Has anybody ever actually shut down a runaway with a CO2 bottle?" My uncle once stopped a runaway 8V71 (jammed rack) in a GMC Brigadier tractor by emptying a CO2 extinguisher into the airbox. He replaced all injectors, springs, essentially the entire injection system (the boss's exact words were "take absolutely no chances this will happen again"), swapped the blower, & ran it another 300,000 or so miles before the next in-frame. So, in summary, it seems that yes, it will stop it (as long as the bottle is big enough), and no, it shouldn't hurt anything--though a prompt oil & filter change couldn't hurt. He was never a big Detroit fan (something about having as much oil ON the engine as IN it), but certainly didn't knock their durability. |