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Sam Summers (Greyghost)
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Username: Greyghost

Post Number: 65
Registered: 4-2011
Posted From: 166.235.168.107


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Posted on Friday, July 15, 2011 - 12:15 am:   

OK everyone, especially 4107's, my local truck shop has my bus. They're wanting to replace my rear air cans but haven't seen this type before and are having a stumped up time to find them. Can anyone point me in the right direction on where to get them?
Larry & Lynne Dixon (Larry_d)
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Username: Larry_d

Post Number: 329
Registered: 7-2005
Posted From: 50.39.221.113


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Posted on Friday, July 15, 2011 - 12:28 am:   

Like I said aboout other parts Sam call Luke at U
S Coach. I don't have the number but just hollar LUKE on this board.
Larry
Donnie Daugherty (Dr_detroit)
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Username: Dr_detroit

Post Number: 21
Registered: 3-2008
Posted From: 98.145.201.90


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Posted on Friday, July 15, 2011 - 1:23 am:   

U.S. Coach and Equipment Sales Inc.
1-888-262-2434
uscoach@att.net
Luvrbus (Luvrbus)
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Username: Luvrbus

Post Number: 1191
Registered: 8-2006
Posted From: 74.33.48.167

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Posted on Friday, July 15, 2011 - 8:38 am:   

Someone probably installed Maxxi Brakes they are no longer made

good luck
Bob MacIsaac (Wildbob24)
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Username: Wildbob24

Post Number: 136
Registered: 5-2007
Posted From: 98.92.175.227


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Posted on Friday, July 15, 2011 - 11:57 am:   

Sam,

If they are Mini Max chambers, I've got a NOS pair for sale. They look like this:



Bob
Tim Brandt (Timb)
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Username: Timb

Post Number: 618
Registered: 10-2003
Posted From: 66.165.176.62


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Posted on Friday, July 15, 2011 - 2:03 pm:   

What is or was a minimax is it a spring brake? DD3? Other?
The size looks really attractive for a tight spot. Can you still get parts to rebuild them
Bob MacIsaac (Wildbob24)
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Username: Wildbob24

Post Number: 137
Registered: 5-2007
Posted From: 98.92.175.227


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Posted on Friday, July 15, 2011 - 10:40 pm:   

Tim,

They function more like a DD3, except they use a spring loaded piston and pawl mating with teeth on the push rod to lock the brake, instead of ball bearings and a collar like the DD3.

The other differences are they can be mechanically released or "caged", if the need arises, unlike the DD3, and the chambers are cast aluminum instead of pressed steel.

They do work well in tight places. I have a friend who installed them on a 4106 about 15 years ago and they still work great.

I do have a photocopy of the maintenance manual and can send a scan of the page showing cutaway pictures, if any one is interested. The file is too big to attach here.

To the best of my knowledge, parts are no longer available for them.

Bob
john w. roan (Chessie4905)
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Username: Chessie4905

Post Number: 2100
Registered: 10-2003
Posted From: 71.58.71.157


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Posted on Friday, July 15, 2011 - 11:50 pm:   

You can obtain the parts to rebuild them if the housings are in good shape. Approx $250 for all the usual parts for two. Rebuilt mine about a year ago. No big springs to cage first. Pretty easy to rebuild if you have the GM or Bendix manual (which is available online. Don't get housings mixed up. Drains must point down. I scribed marks on mine so everything went back together proper. They sat apart for two years. These rebuild parts can be obtained from Mohawk Bus Parts.They have an online site.
john w. roan (Chessie4905)
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Username: Chessie4905

Post Number: 2101
Registered: 10-2003
Posted From: 71.58.71.157


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Posted on Friday, July 15, 2011 - 11:52 pm:   

You can obtain the parts to rebuild them,DD-3's, if the housings are in good shape. Approx $250 for all the usual parts for two. Rebuilt mine about a year ago. No big springs to cage first. Pretty easy to rebuild if you have the GM or Bendix manual (which is available online). Don't get housings mixed up. Drains must point down. I scribed marks on mine so everything went back together proper. They sat apart for two years. These rebuild parts can be obtained from Mohawk Bus Parts.They have an online site.
Tom Christman (Tchristman)
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Username: Tchristman

Post Number: 311
Registered: 1-2006
Posted From: 66.218.33.156

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Posted on Saturday, July 16, 2011 - 11:16 am:   

If at all possible-I would up grade to normal truck type maxi-brakes. Much more reliable and parts are easily available at any truck store. Brake cans for trucks are only around $100.00. Good Luck, TomC
Len Silva (Lsilva)
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Username: Lsilva

Post Number: 485
Registered: 12-2000
Posted From: 72.187.35.208


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Posted on Saturday, July 16, 2011 - 12:46 pm:   

I don't think he has room for regular maxis, thus the only choices are DD3's or the almost extinct Mini-Max.

I think some have found a way to install regular cans but it takes a lot of fabrication in a very critical area.
marvin pack (Gomer)
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Username: Gomer

Post Number: 1478
Registered: 3-2007
Posted From: 76.4.118.153


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Posted on Saturday, July 16, 2011 - 1:08 pm:   

I have the parking brake on my 04 and it is a lot of plumbing and close quarters. You will need to cut a hole in the bulkhead to access the chamber if broke down!

gomer
Sam Summers (Greyghost)
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Username: Greyghost

Post Number: 66
Registered: 4-2011
Posted From: 69.88.245.34


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Posted on Saturday, July 16, 2011 - 7:39 pm:   

I'm few hundred miles from home right now but before I left I showed the picture of the mini's to the mechanic and he drew me a picture of what was under there right now. It has three air lines going to it and the clamps have a double bolt instead of one. With the 3 air hook up's, is this a DD3? We did talk about the possibility on upgrading to todays cans.
john w. roan (Chessie4905)
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Username: Chessie4905

Post Number: 2102
Registered: 10-2003
Posted From: 71.58.71.157


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Posted on Saturday, July 16, 2011 - 9:58 pm:   

yes, that is a dd3. There is not enough room to put any currently available maxi chambers in there. That is why everyone just rebuilds them or gets rebuilt ones. Once done, you shouldn't ever need to do them again. You could make a recess in rear storage compartment to use maxi's (remember to allow for full suspension travel)and re do the brake plumbing. By the time you are done, you'll have more in the project than just rebuilding what you have. Nice thing is, 4104's have just enough room for maxi's. Luke has rebuilt ones. Last I checked, they were about $500 each-exchange
Jack Fids (Jack_fids)
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Username: Jack_fids

Post Number: 837
Registered: 1-2009
Posted From: 72.211.145.15


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Posted on Sunday, July 17, 2011 - 12:12 am:   

WILDBOB...
you have mail...!!
Tom Caffrey (Pvcces)
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Username: Pvcces

Post Number: 1380
Registered: 5-2001
Posted From: 65.74.69.252

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Posted on Sunday, July 17, 2011 - 1:26 am:   

Chessie, a friend and I helped in the scrapping of a shorty 4106 that was used in Pike's Peak tours.

When the shortening was done, they cut two holes in the bay in order to make room to mount the Maxis. That meant that they cut two angle braces in the middle that were in the way.

The bay floor on that bus developed full length longitudinal cracks in the bay floor in line with the cut braces. When I showed the owner the cracks, he said that he would have scrapped that bus sooner, if he had realized the cracks were there.

The bay floors and braces are structural and should not be cut.

Our bus has Maxis, and they fit just fine. The mounting bracket was shortened up around 1 1/2" to make enough room for the cans. We have around 8 years and around 70,000 miles on them.

YMMV.

HTH

Tom Caffrey PD4106-2576
Suncatcher
Ketchikan, Alaska
Jack Fids (Jack_fids)
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Username: Jack_fids

Post Number: 838
Registered: 1-2009
Posted From: 72.211.145.15


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Posted on Sunday, July 17, 2011 - 2:22 am:   

That was info I really needed...
thanks Tom..!
:-) :-)
Patrick levenson (Zubzub)
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Username: Zubzub

Post Number: 295
Registered: 5-2007
Posted From: 174.91.218.163


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Posted on Sunday, July 17, 2011 - 8:49 am:   

"I have the parking brake on my 04 and it is a lot of plumbing and close quarters. You will need to cut a hole in the bulkhead to access the chamber if broke down!

gomer"
FWIW on a 04 with 30/30s they fit fine, but to use the cage bolt there is no room between the bulkhead and the cage hole in the can ....when the brake is off. If you have the assistant push on the brake pedal, apply parking brake or simply supply air pressure to the parking/ e brake side of the can, there is enough room to get the cage bolt in and out....on my 04 anyhow. I have always heard the later GMs had less room but the 4104s have room for regular 30/30s. If I had a later GM I would probably spring for a one time rebuild of the mini maxis, but I did think they were more like wee spring brakes, not DD3 ish.
john w. roan (Chessie4905)
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Username: Chessie4905

Post Number: 2104
Registered: 10-2003
Posted From: 71.58.71.157


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Posted on Sunday, July 17, 2011 - 12:25 pm:   

yes, altering the brackets is another option, and unless done properly like altering the rear bulkhead area, can result in safety issues. Bottom line...fix what you have; they worked fine for millions of miles on hundreds of coaches.
Luvrbus (Luvrbus)
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Username: Luvrbus

Post Number: 1194
Registered: 8-2006
Posted From: 74.33.48.167

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Posted on Sunday, July 17, 2011 - 4:12 pm:   

Anybody know the difference between a 4905 and the 4107 for room spring brakes were not all that hard to install on a 4905A you can unlock the springs cans and rotate those to about any position to clear,
I use the MGM TR model they are not as long as most models

good luck

(Message edited by luvrbus on July 17, 2011)

(Message edited by luvrbus on July 17, 2011)
john w. roan (Chessie4905)
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Username: Chessie4905

Post Number: 2105
Registered: 10-2003
Posted From: 71.58.71.157


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Posted on Sunday, July 17, 2011 - 9:04 pm:   

4905 and 4107 are the same; one is just longer, other than some components like brake size and ac systems
john w. roan (Chessie4905)
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Username: Chessie4905

Post Number: 2106
Registered: 10-2003
Posted From: 71.58.71.157


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Posted on Sunday, July 17, 2011 - 9:24 pm:   

as I haven't installed the DD3's yet, I measured them for height. End of chamber to mounting surface is 7 1/4 inch. There is about 1 1/2 inches of clearance between end of chamber and bulkhead with airbags down. Don't know how much this free space varies at normal running height or from suspension oscillations and movement going down the road. The 30-30 MGM-TR is 9.04 inches. It will be close... could probably slot rear of bulkhead to make access to install bolt. Probably need to raise air bags to install them to clear mounting studs. Don't forget changes in valves and plumbing. The several brands I checked about 5 years ago were about an inch taller
john w. roan (Chessie4905)
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Username: Chessie4905

Post Number: 2107
Registered: 10-2003
Posted From: 71.58.71.157


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Posted on Sunday, July 17, 2011 - 9:26 pm:   

4905 and 4107 are the same; one is just longer, other than some components like brake size and ac systems

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