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les marston (Les_marston)
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Username: Les_marston

Post Number: 370
Registered: 1-2010
Posted From: 68.151.225.213


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Posted on Monday, September 26, 2011 - 9:50 pm:   

On our MCI 102D3 we have a diaphragm pump, much like you would use as a fresh water pump, to return coolant from the expansion tank back to the coolant reservoir above the radiator.
The pump is actuated by a switch located on the rear control panel.
When activated the pump runs but doesn't move any coolant so I guess the diaphragm is worn out.
The question is how to remove the pump without draining the radiators and upper reservoir?
I was told that there is a check valve that should prevent the coolant from coming out the discharge line of the pump but I can't find anything that might be a check valve anywhere after the pump and I don't want to pull the hoses off the pump and lose all my coolant. I would also like to avoid draining the coolant if possible.
Anyone?
Dal Farnworth (Dallas)
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Username: Dallas

Post Number: 724
Registered: 7-2004
Posted From: 75.91.206.80


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Posted on Monday, September 26, 2011 - 10:26 pm:   

Les, the check valve is in the pump. My method was to use a couple of pairs of long jawed vice grips with some wood covers on the jaws.

Which pump do you have? Shur-flo, Flo-Jet, Etc?

I have a whole bunch of water pump stuff available, I'll send you what you need if I have it.
les marston (Les_marston)
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Username: Les_marston

Post Number: 372
Registered: 1-2010
Posted From: 68.151.225.213


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Posted on Monday, September 26, 2011 - 10:54 pm:   

Not sure you if it is a shur flow or flow jet. It is likely a shur flow because it has the 3/8s fittings that they use.
I use both styles of pumps for distillers and other water movement so I can rebuild most of them. the only part that would be a problem would be the 24 volt motor and it seems to be ok.
I think that I will use the long nose vice grips to pinch off the lines.
I don't want to do it that way because the lines are rubber/ steel mesh.
I guess if I damage them then they needed to be changed anyway and I will be forced to drain the system to do that.
thanks for the offer Dal
Les
Larry & Lynne Dixon (Larry_d)
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Username: Larry_d

Post Number: 348
Registered: 7-2005
Posted From: 50.39.221.113


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Posted on Tuesday, September 27, 2011 - 12:49 am:   

Les
You would loose a little bit but you could slid off and put a wood plug in the hose. Shouldn't loose to much tho.
Tony LEE (T_lee)
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Username: T_lee

Post Number: 87
Registered: 11-2007
Posted From: 64.134.226.47

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Posted on Wednesday, September 28, 2011 - 5:59 pm:   

Doesn't the pump return the coolant to ABOVE the coolant level in the top tank. Poor engineering if it doesn't.

Easy enough to poke a plastic hose down through the filler neck and syphon the upper tank dry.

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